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Manual Butterfly Valve Manufacturer | Manual Operated Butterfly Valve

Aug . 13, 2025 07:20

Introduction to Butterfly Valves

Butterfly valves are essential components in fluid control systems, offering a compact and efficient solution for regulating flow in pipelines. These valves operate using a disc that rotates within the valve body, allowing or blocking the passage of media. While various actuation methods exist—such as gear-operated, electric, and pneumatic—manual butterfly valves remain a popular choice due to their simplicity and cost-effectiveness. This article provides an in-depth analysis of manual butterfly valves, covering their technical specifications, advantages, applications, and the role of industry standards in ensuring quality and performance.

Product Overview: Manual Butterfly Valves

Manual Butterfly Valve Manufacturer | Manual Operated Butterfly Valve

Manual butterfly valves are designed for manual operation, typically through a lever or gear mechanism. These valves are characterized by their simple structure, lightweight design, and ease of installation. Unlike automated systems, manual valves rely on direct human intervention to open or close the disc, making them ideal for applications where electrical or pneumatic power is unavailable or unnecessary.

Manufacturers like Ningjin Thriveon Valve Co., Ltd. specialize in producing high-quality manual butterfly valves that meet international standards. Their products are widely used in industries such as water treatment, HVAC, and chemical processing, where reliable flow control is critical.

Key Features and Advantages

1. Simple Structure and Ease of Maintenance

Manual butterfly valves are engineered with a minimalist design, consisting of a disc, stem, and body. This simplicity reduces the likelihood of mechanical failures and makes maintenance straightforward. The absence of complex actuators or electrical components further enhances reliability.

2. Cost-Effective Solution

Compared to automated alternatives, manual butterfly valves offer a lower initial cost and reduced operational expenses. They eliminate the need for power sources, sensors, or control systems, making them an economical choice for applications with low-frequency operation.

3. Versatile Applications

These valves are suitable for a wide range of industries, including water supply, sewage treatment, industrial cooling systems, and gas distribution. Their ability to handle various media—such as water, air, and corrosive fluids—makes them highly adaptable.

Technical Specifications

The following table summarizes the core technical specifications of manual butterfly valves, as outlined in the provided context:

Parameter Details
Materials Body: Grey Cast Iron, Ductile Cast Iron, Stainless Steel 304/316, Carbon Steel
Disc: Ductile Cast Iron (Nickel-plated/Nylon coated), Stainless Steel 304/316, Aluminum Bronze
Stem: Stainless Steel 410/416/304/316
Seat: EPDM, BUNA-N, PTFE, Viton, Hypalon, Neoprene, Metal Seated
Pressure Ratings CLASS 125/150, PN10/16/25, 5K/10K/16K
Standards Compliance API 609, BS5155, MSS SP-67/68, EN593
Installation Guidelines 1. Align flanges for easy valve passage with the disc in a half-open position.
2. Avoid gaskets between flanges.
3. Secure bolts without tightening nuts initially.
4. Fully open the valve to verify pipeline alignment before tightening.

Applications and Industry Use Cases

Manual butterfly valves are employed in diverse industrial settings, including:

  • Water and Wastewater Treatment: Controlling flow in municipal water supply systems and sewage networks.
  • HVAC Systems: Regulating air or water flow in heating, ventilation, and air conditioning units.
  • Chemical Processing: Managing the flow of corrosive or hazardous substances in pipelines.
  • Food and Beverage Industry: Ensuring hygienic flow control in processing and packaging equipment.

Their compact size and lightweight construction make them ideal for installations with space constraints. Additionally, their resistance to corrosion and long service life contribute to their popularity in harsh environments.

Company Background: Ningjin Thriveon Valve Co., Ltd.

Based in Hebei, China, Ningjin Thriveon Valve Co., Ltd. is a leading manufacturer of industrial valves, including manual butterfly valves. The company specializes in producing valves that meet international standards, ensuring quality, durability, and performance. Their commitment to innovation and customer satisfaction has established them as a trusted name in the global valve market.

With a focus on research and development, Ningjin Thriveon continuously improves its product line to address the evolving needs of industries. Their valves are widely used in both domestic and international markets, supported by a network of distributors and technical experts.

Frequently Asked Questions (FAQ)

1. What is a Manual Butterfly Valve?

A manual butterfly valve is a type of valve that is operated manually, typically through a lever or gear mechanism. It includes gear-operated valves and lever-operated valves. Unlike automated systems, manual valves require direct human intervention to control flow.

2. What Are the Advantages of Manual Butterfly Valves?

Manual butterfly valves offer simplicity, cost-effectiveness, and ease of installation. Their compact design and lightweight construction make them suitable for applications where space is limited. Additionally, they require minimal maintenance compared to automated alternatives.

Industry Standards and Quality Assurance

The design and manufacturing of manual butterfly valves adhere to international standards such as API 609, BS5155, MSS SP-67/68, and EN593. These standards ensure that valves meet specific requirements for pressure ratings, dimensions, and performance. Compliance with such standards is critical for interoperability and safety in industrial applications.

According to the National Institute of Standards and Technology (NIST), "Standards play a vital role in enabling innovation and ensuring the reliability of products and services. They provide a common framework for manufacturers, users, and regulators to align on quality and performance expectations." This principle underscores the importance of adhering to industry standards when designing and manufacturing manual butterfly valves.

Conclusion

Manual butterfly valves are a reliable and cost-effective solution for fluid control in various industries. Their simple design, versatile applications, and compliance with international standards make them a preferred choice for engineers and technicians. Companies like Ningjin Thriveon Valve Co., Ltd. continue to innovate and refine their products to meet the demands of a rapidly evolving market.

For more information about manual butterfly valves or to explore the full product range, visit Ningjin Thriveon Valve Co., Ltd. or contact their team of experts.



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