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manual butterfly valve-Ningjin Thriveon Valve Co., Ltd.|Simple Structure, Low Maintenance

Aug . 11, 2025 12:10

Introduction to Manual Butterfly Valves

The Manual Butterfly Valve is a critical component in fluid control systems, offering a reliable and cost-effective solution for regulating the flow of liquids and gases. Unlike its automated counterparts, such as pneumatic actuator butterfly valves, manual butterfly valves are operated manually, making them ideal for applications where simplicity and ease of maintenance are paramount. This article delves into the key features, advantages, technical specifications, and applications of manual butterfly valves, while also highlighting the role of industry standards in ensuring their quality and performance.

Key Features and Advantages

Manual butterfly valves are characterized by their simple structure, which contributes to their durability and ease of installation. These valves are typically operated using a lever or gear mechanism, allowing for straightforward manual control. One of the primary advantages of manual butterfly valves is their low maintenance requirements. Their design minimizes the need for complex components, reducing the likelihood of mechanical failures and extending their service life.

Another significant benefit is their compact size and lightweight construction. This makes them particularly suitable for installations where space is limited. Additionally, manual butterfly valves are available in a wide range of materials, including gray cast iron, ductile cast iron, stainless steel, and carbon steel, ensuring compatibility with diverse operating conditions. The valves can also be equipped with various seat materials, such as EPDM, PTFE, and Viton, to meet specific chemical resistance and temperature requirements.

Technical Specifications

The technical specifications of manual butterfly valves are designed to ensure compatibility with a wide array of industrial applications. Key parameters include:

Parameter Details
Material Body: Gray Cast Iron, Ductile Cast Iron, Stainless Steel 304/316, Carbon Steel
Disc: Ductile Cast Iron (Nickel-plated or Nylon coated), Stainless Steel 304/316, Aluminum Bronze
Stem: Stainless Steel 410/416/304/316
Seat: EPDM, BUNA-N, PTFE, Viton, Hypalon, Neoprene, Metal Seated
Pressure Rating CLASS 125/150; PN10/16/25; 5K/10K/16K
Standards Compliance API 609, BS5155, MSS SP-67/68, EN593
Installation Guidelines 1) Space flanges to allow the valve to pass easily with the disc in a half-open position.
2) Avoid using gaskets between flanges.
3) Install bolts with the disc in a half-open position without tightening the nuts.
4) Fully open the valve to verify pipeline alignment, then tighten the nuts.

Applications and Use Cases

Manual butterfly valves are widely used across various industries due to their versatility and reliability. Common applications include:

  • Water Treatment: Controlling the flow of water in municipal and industrial water treatment plants.
  • Chemical Processing: Regulating the flow of corrosive and non-corrosive fluids in chemical manufacturing facilities.
  • HVAC Systems: Managing air and water flow in heating, ventilation, and air conditioning systems.
  • Power Generation: Controlling coolant and steam flow in power plants.
  • Food and Beverage: Ensuring hygienic flow control in food processing and beverage production.

The valves are particularly suited for low to moderate pressure environments, making them an ideal choice for applications where automated control systems are unnecessary. Their compliance with international standards such as API 609 and EN593 ensures interoperability and reliability in global markets.

Installation and Maintenance

Proper installation is critical to the performance of manual butterfly valves. The following steps are recommended:

  1. Flange Preparation: Ensure flanges are spaced to allow the valve to pass easily with the disc in a half-open position.
  2. Installation: Avoid placing gaskets between flanges. Install bolts with the disc in a half-open position without tightening the nuts initially.
  3. Final Adjustment: Fully open the valve to verify pipeline alignment, then tighten the nuts securely.

Maintenance of manual butterfly valves is minimal, typically involving periodic inspections for wear and tear. The simple structure of these valves allows for easy access to internal components, facilitating quick repairs and replacements. Regular lubrication of the stem and disc can further enhance their longevity.

Company Background: Ningjin Thriveon Valve Co., Ltd.

Ningjin Thriveon Valve Co., Ltd. (河北赢达金属管业有限公司) is a leading manufacturer of industrial valves, specializing in the production of high-quality manual and automated butterfly valves. With a commitment to innovation and excellence, the company has established itself as a trusted supplier to clients worldwide. Their products are designed to meet stringent industry standards, ensuring reliability and performance in demanding environments.

As a manufacturer of manual butterfly valves, Ningjin Thriveon Valve Co., Ltd. offers a comprehensive range of solutions tailored to specific application requirements. Their expertise in materials selection and precision engineering ensures that their valves are suitable for a wide array of industrial applications, from water treatment to chemical processing.

Frequently Asked Questions (FAQs)

1. What is a Manual Butterfly Valve?

A manual butterfly valve is a type of valve that is operated manually, typically using a lever or gear mechanism. It is commonly used in applications where automated control is not required. Gear-operated butterfly valves and lever-operated butterfly valves are examples of manual butterfly valves.

2. What are the Advantages of Manual Butterfly Valves?

Manual butterfly valves offer several advantages, including a simple structure, ease of installation, and a compact design. They are also lightweight and require minimal maintenance, making them a cost-effective solution for many industrial applications.

Conclusion

Manual butterfly valves are indispensable in modern industrial systems, providing a reliable and efficient means of flow control. Their simple design, durability, and compliance with international standards make them a preferred choice for a wide range of applications. As manufacturers like Ningjin Thriveon Valve Co., Ltd. continue to innovate, the performance and versatility of manual butterfly valves will only improve, ensuring their relevance in the evolving industrial landscape.

Product Images

manual butterfly valve-Ningjin Thriveon Valve Co., Ltd.|Simple Structure, Low Maintenance

References

The information provided in this article is supported by industry standards and the expertise of Ningjin Thriveon Valve Co., Ltd.. Additionally, the National Institute of Standards and Technology (NIST) plays a crucial role in establishing measurement standards that ensure the quality and reliability of industrial components, including valves. For further information on NIST's contributions to measurement science, visit https://www.nist.gov/.



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