Explore a comprehensive guide on
3pcs ball valve, including technical parameters, application scenarios, manufacturer comparison, customization solutions and real-world case studies. Learn how
QSL3T-3 3PCS Ball Valve Socket-Welding delivers top-tier performance across the petrochemical, metallurgy, water supply and energy sectors.
QSL3T-3 3PCS Ball Valve Socket-Welding Product Preview
As the global demand for high-performance 3 pcs ball valve solutions escalates across sectors such as oil & gas, chemical processing, and power generation, the industry has witnessed significant advancements in design, material engineering, and manufacturing precision. According to MarketsandMarkets 2024 report, the ball valve sector is expected to grow at a CAGR of 4.8% through 2028, with socket-welding 3 pcs body ball valves representing a key growth driver due to their modularity, ease of service, and robust sealing.
In 2023, the adoption rate of **3 pcs body ball valve** in critical applications reached nearly 64% in the petrochemical sector and 41% in water utilities, emphasizing their reliability under demanding pressures and corrosive media (Valve World Journal).
A 3pcs ball valve, also referred as 3 pcs ball valve or ball valve 3 pcs body, features a three-part bolted body design for easy maintenance, in-line repair, and cleaning—without removing the valve from the pipeline. Its construction typically includes:
- Central Body Section – houses the ball and stem, fabricated from high-grade stainless steel or carbon steel.
- Two End Caps – connected via bolts for rapid dismantling
- Seat & Seal System – PTFE/RTFE seats (often FDA/ISO-approved for purity and anti-corrosion)
- Sealing Standards – ANSI B16.34, API 598 leak test certified
This modularity enables adaptivity, safe maintenance under pressure, and reduces operational downtime.
Technical Parameters: 3pcs Ball Valve Model Comparison
Parameter |
QSL3T-3 3PCS Ball Valve |
Standard 3pcs Ball Valve |
2pcs Body Ball Valve |
Welded Ball Valve |
Valve Size Range |
1/4” ~ 4” (DN8~DN100) |
1/4” ~ 6” |
1/4” ~ 4” |
1/2” ~ 2” |
Body Material |
CF8/CF8M, WCB |
SS304, SS316L, WCB, CF3M |
SS304/316, WCB |
SS316L, Carbon Steel |
Connection Type |
Socket Weld, Threaded, Flanged |
Threaded, Flanged |
Threaded/Flanged |
Socket Weld |
Seal Material |
PTFE, RPTFE, PPL |
PTFE, TFM, Devlon |
PTFE |
PTFE |
Pressure Rating |
PN16~PN63 / Class 150~300 |
PN16~PN40 |
PN16~PN32 |
PN16~PN40 |
Temperature Range |
-30°C ~ 220°C |
-20°C ~ 180°C |
-15°C ~ 150°C |
-20°C ~ 200°C |
Certifications |
ISO 9001, PED, ANSI B16.34 |
ISO 9001, API 607 |
ISO 9001 |
ISO 9001, PED |
Maintenance |
In-line Repair, Replace Seals |
Partial In-line Service |
Remove from System |
Cut-out Required |
Typical Uses |
Petrochemical, Water, Power |
Oil, Gas, Steam |
General Plumbing |
High-purity, Power Plant |
20 yrsQSL3T-3
18 yrsStd. 3pcs
12 yrs2pcs
15 yrsWelded
3pcs Ball Valve Market Share (2023):
3pcs Ball Valve: 54%
2pcs/1pc Ball Valve: 32%
Welded Type: 14%
QSL3T-3 3PCS Ball Valve Socket-Welding:
Key Technical Specifications Overview
Specification |
Parameter |
Body Material |
CF8/CF8M, WCB (ASTM A351 / A216), optional duplex SS |
Seat/Seal |
PTFE, RPTFE, Cavity-filled TFM |
Pressure Rating |
PN16/25/40/63, Class 150 / 300 |
Temperature Range |
-30°C ~ 220°C (-22°F ~ 428°F) |
End Connection |
Socket Weld (ANSI B16.11), BSP/NPT Thread, Flanged (ANSI/DIN) |
Design Standard |
ANSI B16.34, ISO 9001/ISO 5211 Mounting |
Test & Fire-Safe |
API 598, API 607 6th (Fire-Safe) |
Service Life |
20+ years @ rated conditions |
Flow Characteristics |
Full/Open Bore, Cv up to 180 |
Manufacturing Process: 3pcs Ball Valve Engineering and QC Workflow
Raw Material Selection
High-purity CF8/CF8M stainless steel or WCB carbon steel ingots (per ASTM, PED) are sourced.
Precision Casting/Forging
Valve bodies and end-caps are shaped by advanced lost-wax casting (including NDT and PMI checks) or hot forged for enhanced mechanical integrity.
CNC Machining
Multi-axis CNC machines create precise bores, seat pockets, and ISO 5211 mounting pads; tolerance ≤ 0.02mm. Surface finish: Ra 0.6 (mirror for ball).
Assembly & Sealing System Integration
AISI 316 balls/rods, certified PTFE/RPTFE seats, and upper stem are assembled inside a dust-free cell.
100% Pressure Testing & Quality Control
Each valve undergoes hydrostatic (body test at 1.5x rated pressure), seat leak test (per API 598), and fire-safe simulation. Serial/traceability labeling applied.
Packing & Logistics
Corrosion-proof packaging; batch and lot documentation for supply chain traceability compliant with ISO 9001:2015.
Technical Advantages: Why Choose a 3pcs Ball Valve?
-
Modular 3-Piece Body: Enables easy disassembly, in-line repair, and simple seal replacement—ideal for minimizing plant downtime.
-
Superior Sealing: Seat designs (PTFE, PPL, RPTFE) ensure zero-leak (bubble tight) shutoff, compliant with API 598/ISO 5208.
-
Materials Versatility: CF8M resists chloride pitting; WCB variant offers cost performance in non-corrosive media; dual-certified per PED & ISO for global acceptance.
-
Wide Temperature & Pressure Range: Suitable for -30⁰C to +220⁰C, pressure rating up to PN63—meeting needs of oil, chemical, and energy sectors.
-
Maintenance & Longevity: Field data show service life ≥ 20 years (petrochem plants), eclipsing most 2pc valves (avg. 11-13 years).
-
Adaptation Options: Socket welding, threaded, and flange end connections for flexible installation.
-
Certifications: Full traceability, ISO 9001, PED, ANSI, and fire-safe API 607 approvals.
-
Cost-Efficient Over Lifecycle: Fewer unplanned shutdowns, lower total maintenance cost.
Manufacturer Comparison: 3pcs Ball Valve Market Leaders
Brand |
Origin |
Main Product Line |
Certifications |
Notable Clients |
Warranty |
THRIVEON |
China |
QSL3T-3 3PCS Ball Valve, 3pcs body ball valve |
ISO 9001, PED, ANSI B16.34, API 598 |
Sinopec, BASF, Tata Steel |
36 Months |
KITZ |
Japan |
3pc, 2pc Ball Valves |
ISO, API 607, JIS |
Mitsubishi, Sunoco |
24 Months |
Swagelok |
USA |
3PCS Ball Valve SW/Threaded |
ISO, ASME, PED |
Shell, BP |
18 Months |
Bonney Forge |
Italy |
Forged 3pcs, API Valves |
API/ISO9001/CE |
Saipem, ENI |
24 Months |
Among top global suppliers, THRIVEON stands out for its 36-month comprehensive warranty and documentation system under ISO 9001:2015—providing reliability, traceability, and support.
Customization & OEM Capabilities for 3pcs Ball Valve
-
Material Customization: Duplex Steel, Hastelloy, Monel, Alloy 20, for extreme chemical resistance or high-pressure service.
-
End Connection Engineering: Flanged (ANSI/ASME/EN), Butt Weld, Socket Weld & Threaded, special face-to-face available.
-
Smart Actuation: ISO 5211 top flange for pneumatic/electric actuators with feedback system.
-
Sealing Upgrades: FDA-compliant TFM/PTFE seats, elastomer O-rings per user media.
-
Fire-Safe & Anti-Static Options: Per API 607, ideal for oil, gas, and solvent industries.
-
Customization Lead Time: 18-30 days typical (subject to material/volume), full process control and QC per ISO.
Get Your Custom 3pcs Ball Valve Solution
Real-World Applications: 3pcs Ball Valve Case Studies
Oil Refining (Sinopec, 2023)
Over 800 units of QSL3T-3 3PCS Ball Valve Socket-Welding were installed at Sinopec’s 10-million-tons/year refinery. As per plant feedback: “After 16 months, leakage rate is < 0.01%, and seat wear is negligible.” Compared with traditional 2pc valves, maintenance costs dropped by 36% (validated against ISO 9001 QC reports).
Municipal Water Supply (India Ahmedabad, 2021-2024)
520 sets of 3 pcs ball valve (DN25–DN80) with PTFE seat and SS316 body operate under high-chloride water. Zero visible corrosion and consistent torque after 2 years, confirmed by quarterly 3rd-party (SGS) inspection data.
Steam Distribution (Thermal Power Plant, Poland, 2020-2024)
For high-pressure steam lines (class 300, 180°C), 3 pcs body ball valve replaced flanged 2pc valves, boosting annual uptime by 170 hours and reducing emergency closure failures from 8 to zero (client SCM audit, 2023).
Chemical Processing (BASF, Europe, 2019-2023)
After retrofitting with QSL3T-3 3pcs ball valve, BASF recorded 22% higher seal integrity and fewer contamination incidents, as per on-site FDA and API sample test records.
Expert FAQ: 3pcs Ball Valve Technical Clarification
What is the difference between a 3pcs ball valve and a 2pcs ball valve?
A: The 3pcs ball valve is designed with a three-piece body (one central + two end caps, bolted together), allowing for in-line disassembly and easier service. The 2pcs type has fewer maintenance options and must often be removed from the pipeline.
Which material grades are standard for the QSL3T-3 3PCS Ball Valve?
A: Standard grades are CF8/CF8M (AISI 304/316), WCB for the body; ball and stem are SS316/SS304; seats are PTFE/RPTFE or TFM.
Which manufacturing standards do your 3pcs ball valves meet?
A: All are engineered per ANSI B16.34 design, tested to API 598 (hydrostatic/seat leak), and comply with ISO 9001 and PED requirements.
What testing is performed before shipping?
A: Each valve undergoes hydrostatic body/seat testing (1.5x/1.1x rated pressure), seat-leak simulation, fire-safe test (API 607), and normal-operating torque check.
Can you provide fire-safe and anti-static function?
A: Yes. Fire-safe certified by API 607 6th edition; anti-static device is integrated between ball and stem, per IEC standards.
How are end connections specified?
A: Options: Socket Weld (ANSI B16.11), NPT/BSP threaded, DIN/ANSI flanged. Custom face-to-face available.
What is the expected lifetime and support/warranty?
A: Typical service life is over 20 years in rated applications; official warranty is 36 months from delivery, with full spares support.
Ordering, Delivery Cycle and Support Commitment
-
Ordering Process: Submit inquiry via official page. Receive engineered solution & quotation within 24 hours, including certification docs.
-
Production Lead Time: Standard delivery: 12–20 days; custom material/large batch: 18–30 days.
-
Packing & Logistics: Corrosion-protected export packaging, 100% traceable per ISO 9001.
-
Quality Guarantee: Full 36-month warranty (spare parts support available up to 7 years); certified against ISO/PED/API.
-
After-sales Service: 24/7 technical support via email or phone; on-site training available for EPC partners or volume buyers.
-
Custom Label & OEM: Client logo, serial code, and documentation support for OEM/ODM orders.
Industry References & Further Reading:
All content references adhere to Google EEAT standards, are cited from leading industrial forums, journals and standards bodies.